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MAGNAFLUX is a worldwide leader in the nondestructive testing industry. For over 70 years, we have supplied and manufactured a complete line of penetrant and magnetic particle processing materials, equipment and accessories serving the NDT needs of aerospace, automotive, welding, petroleum chemical, steel, utilities, and other industries.
MAGNAFLUX creates superior products, solutions and work environments for a wide range of industries and applications, including:
Aerospace, Automotive, Civil Engineering, Metalworking, Armed Forces
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| OUR RANGE |
| Magnetic Particle Inspection |
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MAGNAGLO FLUORESCENT Magnetic Particles (requires a black light) are used for magnetic particle inspection method in the detection of SURFACE and SUBSURFACE indications in FERROUS materials. Each product can be used for either WET or DRY methods of magnetic particle inspections.
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FEATURES and BENEFITS
*Particle size is controlled to ensure maximum sensitivity
*Meets major specifications
*One of the most durable particles in the industry to minimize loose fluorescent pigment that could mask indications
*Provides longer bath life
*ISO 9000 certified manufacturing facility |
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APPLICATIONS
*Particle size is controlled to ensure maximum sensitivity
*Meets major specifications
*One of the most durable particles in the industry to minimize loose fluorescent pigment that could mask indications
*Provides longer bath life
*ISO 9000 certified manufacturing facility |
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MAGNAVIS VISIBLE (day light) Magnetic Particles are used for magnetic particle inspection method in the detection of SURFACE and SUBSURFACE indications in FERROUS materials. Each product can be used for either WET or DRY methods of magnetic particle inspections.
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FEATURES and BENEFITS
* Particle size is controlled to ensure maximum sensitivity
* Meets major specifications
* One of the most durable particles in the industry to minimize loose fluorescent pigment that could mask indications
* Provides longer bath life
* ISO 9000 certified manufacturing facility |
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APPLICATIONS
MAGNAVIS provides accurate, reliable crack detection results in the following applications:
* Automotive Components, Manufacturers, and Rebuilders
* Welds
* Lifting Devices
* Pipelines
* Law Enforcement (Serial Number Retrieval)
* Railroads (Major Railway and Local Transit Authorities)
* Test Labs
* Military
* Amusement Ride Maintenance
* Fabrication Shops
* Ski Lift Maintenance
* Steel Mills
* Plant Maintenance |
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| Penetrent Inspection |
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SPOTCHECK is a RED VISIBLE nondestructive test method for Liquid Penetrant Inspections (LPI). This type of inspection is one of the most widely used methods that reveal SURFACE cracks and other discontinuities in virtually any NON-POROUS material both ferrous and non-ferrous.
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FEATURES and BENEFITS
*Ideal for applications where portability is required
*Very economical when compared to other nondestructive methods
*Vivid red color that permits daylight inspection
*Meets major specifications, both military and nuclear
*Manufactured with high quality solvents that will produce the smallest indications that may be missed by other products
*ISO 9000 certified manufacturing facility |
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APPLICATIONS
SPOTCHECK provides accurate, reliable crack detection results in the following applications:
*Automotive parts
*Welds
*Castings
*Forgings
*Leak Testing
*Power Plant Inspections
*Pressure Vessels
*Aircraft Maintenance (in some non-critical applications)
*Marine Maintenance
*Petroleum Pipelines
*General Metalwork |
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ZYGLO is a FLUORESCENT nondestructive test method for Liquid Penetrant Inspections (LPI). This type of inspection is for applications that require an extremely sensitive penetrant inspection method that reveals SURFACE cracks and other discontinuities in virtually any NON-POROUS material both ferrous and non-ferrous.
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FEATURES and BENEFITS
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Offers high sensitivity, brightness and resistance to over washing
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Preferred by many of the largest aircraft manufacturers and over haul facilities in the world
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Meets major specifications, both military and nuclear
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Manufactured with high quality solvents that will produce the smallest indications that may be missed by other products.
* ISO 9000 certified manufacturing facility |
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APPLICATIONS
ZYGLO provides accurate, reliable crack detection results in the following applications:
Aerospace Industry - (Aircraft Manufacturers, Aircraft Component Manufacturers, Aircraft Overhaul Shops, Airlines)
Engine Components (Blades, Rotors and Turbines)
*Landing Gear
*Wheels
*Wing Spars
*Brakes
*Springs
*Automotive
*Brakes
*Steering Components
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*Wheels
*Engine Mounts
*Pistons
*Cylinder Blocks
*Castings
*Forgings
*Leak Testing
*Test Labs - (Nondestructive Testing Inspections)
*Military |
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| Aqueous Cleaners |
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Daraclean is a line of aqueous cleaners that are safe for use with any metal surface and effective against a wide spectrum of soils. Daraclean uses a blend of surfactants, alkaline builders and corrosions inhibitors to balance performance and material compatibility. Whatever your application, there is a Daraclean product that is right for you.
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FEATURES and BENEFITS
* Multi-metal safe
* Aerospace Approved
* Formulated to reject dirt and oils for extended bath life
* Water-based & environmentally friendly
* California SCAQMD Clean Air Certified Formulas
* Low or Zero VOC's
* Free-rinsing
* Safe and Easy to use
* Biodegradable |
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APPLICATIONS
Daraclean has proven effectiveness on non-porous surfaces against a wide variety of soils. Materials and soils include, but are not limited to:
Surfaces: Aluminum, Anodized surfaces, Brass, Cadmium, Carbon Steel, Cast Iron, Ceramics, Chrome, Copper, Composites, Glass, Hastelloy, Inconel, Magnesium, Molybdenum, Nickel alloys, Nichromes, Optical surfaces, Plastics and Polymers, Polycarbonates, Stainless Steel, Titanium, Zinc.
Soils: Dye penetrants, Cutting oils, Machine oils, Synthetic oils, Metalworking coolants, Shop dirt, fingerprints, Mill markings, Greases, Waxes, Lube oils, Motor oils, Paraffins, Chlorinated hydrocarbons and waxes, Carbon soot, Rust inhibitors, Water-based paints, Road soils and grime, Adhesives. |
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The Cellwash line of precision cleaners and strippers may be used in manufacturing and rework of PDP, LCD, and OLED displays. Formulated for use in cleanroom fab lines, Cellwash cleaners are formulated for use on raw glass panels, silicon, metal films, and ITO. Cellwash strippers are used for reworking panels that fail inspection, removing TFT structures, CF dyes and resins. With our custom blending capabilities, we would be happy to help you improve your manufacturing process.
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FEATURES and BENEFITS
* Multi-metal safe
* Aerospace Approved
* Formulated to reject dirt and oils for extended bath life
* Water-based & environmentally friendly
* California SCAQMD Clean Air Certified Formulas
* Low or Zero VOC's
* Free-rinsing
* Safe and Easy to use
* Biodegradable
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APPLICATIONS
Daraclean has proven effectiveness on non-porous surfaces against a wide variety of soils. Materials and soils include, but are not limited to:
Surfaces: Aluminum, Anodized surfaces, Brass, Cadmium, Carbon Steel, Cast Iron, Ceramics, Chrome, Copper, Composites, Glass, Hastelloy, Inconel, Magnesium, Molybdenum, Nickel alloys, Nichromes, Optical surfaces, Plastics and Polymers, Polycarbonates, Stainless Steel, Titanium, Zinc.
Soils: Dye penetrants, Cutting oils, Machine oils, Synthetic oils, Metalworking coolants, Shop dirt, fingerprints, Mill markings, Greases, Waxes, Lube oils, Motor oils, Paraffins, Chlorinated hydrocarbons and waxes, Carbon soot, Rust inhibitors, Water-based paints, Road soils and grime, Adhesives. |
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| Process Compensated Resonant Inspection |
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Quasar Process Compensated Resonant Inspection (PCRI) is a powerful, yet flexible NDT method that provides reliable results at substantially lower costs.
Quasar PCRI provides effective resonance inspection in the presence of typical manufacturing process variations. Using PCRI, defective parts can be reliably rejected on the production line because PCRI results correlate directly to part performance.
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Quasar PCRI will
* Provide you with a means to predict part structural and performance integrity.
* Eliminate the potential for human error from the inspection process.
* Lower costs per inspected part in high volume applications.
The Quasar PCRI technology is built on 5 critical elements:
* Use of mechanical resonances provides the basis for correlation to structural performance
* The system compensates for normal changes in the manufacturing process such as die wear
* Temperature compensation which maintains frequency precision independent of part temperature
* Precise frequency measurements that establishes the acceptable part requirement
* Sturdy base provides shock isolation that prevents interference from shop floor vibration
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How Quasar PCRI Works
The resonant frequency of a part is based on its stiffness and mass. The Quasar method measures several resonances for each part and uses a proprietary pattern recognition algorithm to compensate for the acceptable process variations.
Implementing the Quasar system requires a "Training Set" of parts (approximately 150 -200) that have been produced at different stages of the die's life, production process, and includes known rejected and accepted parts. This variety of parts will train the system to create an acceptance frequency range.
Once the system is trained it is ready for high volume inspection. The Quasar drive transducer sweeps the parts through a range of frequencies. The Quasar software measures each of the frequencies at which the part resonates and compares that pattern of resonances to the pattern of an acceptable part. The system then performs a statistical analysis on the pattern, decides if the part is acceptable and then notifies the operator with a green (accept) or red (reject) light. |
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| Ultrasonic Thickness Gages |
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The MT-21B is the most basic ultrasonic thickness gage. It is capable of making accurate thickness readings on a variety of materials, with access to only one side of the product. This gage accepts all of our transducers and may be field upgraded to either MT-21 or MT-21DL without return to the factory.
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MT-21 Ultrasonic Thickness Gage
The MT-21 combines the most popular features of our instruments including: gain adjust, vibrating and illuminated alarms, and Transducer Wear Alert, (which informs the user when transducer replacement is needed). The MT-21 may be upgraded in the field to add Echo-to-Echo, B-Scan and 50,000 reading datalogger.
MT-21DL Ultrasonic Thickness Gage
The MT-21DL adds a 50,000 reading flexible datalogger, B-Scan, and Echo-to-Echo to the features of the MT-21. The included custom molded pouch with belt clip is designed for left or right handed use. |
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The MT-2100B model is our basic color ultrasonic thickness gage. It is capable of making accurate thickness readings on a variety of materials, with access to only one side of the product. This gage accepts all of our transducers. May be field upgraded to either MT-2100 or MT-2100DL without returning the gage to the factory. The MT-2100B does not include a waveform display.
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MT-2100 with vivid color screen display
The MT-2100 combines the most popular features of our instruments including: gain adjust, vibrating and illuminated alarms, and Transducer Wear Alert, (which informs the user then transducer replacement is needed). The MT-2100 may be upgraded in the field. Echo-to-Echo, B-Scan and 50,000 reading datalogger. The MT-2100 includes a waveform display with on screen parameter adjustment.
MT-2100DL Ultrasonic Thickness Gage
The MT-2100 DL is our deluxe color unit that adds a 50,000 reading flexible datalogger, B-Scan, and Echo-to-Echo to the features of the MT-2100. The included custom molded pouch with belt clip is designed for left or right-handed use. |
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